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Evaporative cooling via fabric wicking for use in developing countries
http://mblr.co/11Gv8rt
31 May '13

Evaporative cooling is a powerful way of passively (no energy input) reducing the effective temperature below the ambient drybulb temperature. It takes advantage of the latent heat of evaporation to remove heat from the system as water is transformed from liquid to vapour. Common methods for buildings are roof ponds and roof sprays [1], however the first requires a strong roof and the second requires pipes etc and energy for pumping.

This idea is for a passive indirect evaporative cooling device based on wicking in a fabric layer. The principle is the same as placing a wet flannel on the forehead to cool a person. A layer of fabric is placed on the roof of a building with the lower edge in a reservoir of water along the edge (like a gutter). The wicking draws water up through the material, and as it evaporates heat is removed.


This would be ideal for buildings in developing countries with metal roofs, which are good conductors so removal of heat from the outer surface will quickly cool the inside of the dwelling. It would ideally be combined with a shading system, since water evaporated off by solar gain is not removing heat from the dwelling. The shade could be as a second layer (with a gap for airflow), or as an overarching canopy.

The system is very cheap and easy to install, with no moving parts necessary (if the reservoir is refilled manually). This is obviously not suitable for areas with very low water resources, but would be fine for areas with sufficient non-potable water, e.g. beside rivers or lakes (I don't think sea water would work).

Contributions
Gabriel Mecklenburg on May 31, 2013
Hey Ralph, really like that idea. Great low-tech solution to a common problem. A couple of questions that spring to mind for me:
  • Which regions is this likely to be most relevant in? Where would you have the combination of high temperatures and water availability? Ideally (thinking in terms of carbon savings), these would be areas that have at least some ongoing usage of electric ACs.
  • What materials would you make the shade and wick out of? Should be something easily accessible in the relevant regions and with a low carbon footprint itself (such as locally grown plant materials).
  • How far could you minimise the need for actively topping up the reservoir? That should help with adoption.
Looking forward to your thoughts!
Chris A on Jul 29, 2013
Anywhere in the world with a swamp or rainforest ecosystem has an enormous amount of rainfall and can be stiflingly hot.
Also remember that this doesn't have to be drinkable water so wastewater could be used.
Juan Pablo Garcia on May 31, 2013
Hi Ralph: Could the fabric be longer so it gets the water from the ground on one side? That way you can avoid having to climb to the roof to fill the reservoir. Also, water sources tend to be at ground level.
Christoph Buchner on Jun 02, 2013
I don't see why not, trees are doing this successfully after all. You'd need to tweak the wicking material choice, though.
Tim Tim on Jun 07, 2013
What wicking materials would pull this weight of water at these rates, over this distance?
Tim Tim on Jun 22, 2013
References:

[1] - Shade cover with evaporative cooling
www.google.com.au/patents/U...

[2] - Analysis of the Wicking and Thin-Film Evaporation Characteristics of Microstructures
docs.lib.purdue.edu/cgi/vie...
Ralph Evins on Jun 03, 2013
The evaporative principle is most effective where there is a large band between dry bulb and wet bulb temperatures (i.e. relatively low humidity). [1] shows regions of the world which have residential cooling demand but not too high humidity.

My initial thoughts were in terms of a very low-tech device for very poor areas (slums, off-grid rural villages). It would cost a few dollars, use no power, be refilled manually. This could improve comfort in places with zero possibility of air conditioning (the majority of the world). It wouldn't reduce carbon emissions, but would improve the lives of many people. Not suitable for the middle of a desert, but many habitations are next to water sources (rivers etc).

A device aiming to reduce AC electricity use could be suitable for any low-rise development (obviously high-rise doesn't work). The simplest implementation (no internal loft space) could work for garages etc (as well as factories, retail malls...). For normal houses with loft spaces (typical suburban sprawl), the arrangement would be similar to that pictured, with a narrow airspace directly under the roof from which cooled air would drop down into the room at the sides. Warm air could return through a central 'chimney' (if recirculating, i.e. with supplementary AC), or fresh air could be drawn in through a vent at the ridge. Either way the circulation would be entirely natural (no fan power needed).

For everything other than the lowest-tech solution, the reservoir could refill using a floating control valve (like a toilet cistern). This could use mains water (already under pressure), rain water stored in a roof tank (fed by gravity), or rain water stored at ground level (via a pump, perhaps solar powered).
Juan, I think wicking from ground level would be difficult: would need to be sealed to avoid evaporation on the way up; would need a small 'pipe' to avoid covering the whole side of the building. Trees do this using very complex microstructure to allow the 'evaporative tension'... I think it would complicate things hugely to try and develop an equivalent.

In terms of materials, the shade could be sheet metal (needs to be strong to resist wind but also lightweight), or maybe wooden slats (some ventilation between). PV could be installed on top of the shade (cooling the underside would also aid panel efficiency). For the very low-tech option, perhaps stretched fabric (like a tent). For the wicking material itself, anything with the right fiber-density to give good pore sizes would work.
As a general comment, in terms of low carbon materials, local is not always better. It's better to transport sheet aluminium and fabric a long way by container ship (very low embodied carbon since they're lightweight) rather than use local timber and plant material if the latter option causes local problems like deforestation etc.

[1] www.coolmax.com.au/evaporat...
Grant Nordby on Jun 26, 2013
Painted sheet metal might also cool by radiation to the (cloudless) sky at night, conveying some limited additional cooling of the wicking surface and water.
Nick Goddard (Judge) on Jun 05, 2013
This seems to be a pretty neat idea - humans perspire to keep down their temperature in hot climates and this is effectively the building doing the same thing. It's not my area of expertise but some 'quick and dirty' Googling suggests that the heat removed by evaporation could be in the order of low hundreds of Watts per m2, and this is the same order as the energy flux in the sunlight falling on the roof (see eg www.engineeringtoolbox.com/...). The associated amount of water lost would be single digit litres per m2 per day (say 50 litres per day for the entire roof), which I guess could be problematic unless the house is close to a water supply.

Can you clarify why you think there will be problems with solar gain? Are you saying that the energy absorbed by the water would otherwise be reflected from the roof and so there is no net cooling effect wihout the reflective shade?

My main concerns would be that this may be a good way to prevent the roof becomming hotter than the surrounding air, but it may be difficult to get the roof much colder than the surrounding air (in order to take noticeable amounts of heat out of the room). If this is the case, then the occupants could sit outside under a shadely tree and feel the same benefit. Another concern for this competition is how it will save carbon if it does not replace existing air conditioning - as voiced by other commentators.

But I like the lateral thinking evident in this approach and think it would be well worth trying to do some rough and ready heat flux modelling to try and quantify the cooling effect. Good luck with it!
Ralph Evins on Jun 06, 2013
Thanks for the comments Nick.

Regarding solar gain: water evaporated directly by the sun does not extract any energy from the building, so has no active cooling benefit but requires lots of water. (It is true that normally the solar gain would heat the roof surface, but for a well-insulated roof this would have little effect on internal temperatures and thus cooling loads). It is better to shade the roof, and the double-skin concept is commonly used, sometimes called a tropical roof.

The big benefit of evaporative cooling is that it allows cooling to well below the ambient air temperature [1]. The limit of cooling is governed by the wet bulb (saturation) temperature, e.g. for an air temperature of 32C, at 15% humidity you can cool to 16C, or at 50% humidity to 24C. (Note that those values are for an evaporative cooler in an HVAC system so are only roughly comparable, but the principle is the same). I will work on a more detailed analysis.

For this competition aiming for carbon savings, the focus will be on reducing the need for AC, e.g. fitting to buildings with AC installed allowing it to be used less often. I would also argue that avoiding emissions increases should count. As temperatures rise (especially in urban areas), more people will consider installing AC (and there is concern that we are approaching a tipping point for this). If they install my device instead, these emissions are avoided.

For the low-tech options where no AC-offsetting opportunity exists, this is a good chance for some corporate social responsibility. Primarily, the technologies developed here could be transferred to a non-profit organisation making the basic version. Maybe even a charitable subsidy: for each device sold, a basic model is sent to a developing country.

[1] en.wikipedia.org/wiki/Evapo...
Lucas C. on Jun 05, 2013
Ralph, your post reminded me about two passive systems that I quite like. Swamp coolers and solar chimneys. Some combination of these two methods and your wicking roof might just address the comments below about the availability of water and temp difference.

- Swamp Cooler link upload.wikimedia.org/wikipe... Illustration from "Passive Cooling Systems in Iranian Architecture" Scientific American, February 1978

- Solar Chimney link upload.wikimedia.org/wikipe...
Ralph Evins on Jun 06, 2013
Thanks for the suggestions. I hadn't come across the 'quant' idea: essentially an earth tube / labyrinth that incorporates evaporative cooling. One downside of 'direct' evaporate cooling (where the moist air ends up in the room) is that they increase the humidty.

I certainly think the wind tower principle could be incorporated: I mentioned a vent at the ridge to draw in air, which could be rotatable / openable on either side depending on wind direction. There are several other ways this could be combined with ways of assisting natural ventilation, so I'm confident it won't need any fans to move the air around.

The solar chimney alone is another means of driving an airflow for natural ventilation, similar to the wind tower. In your image it's combined with an earth tube that provides the cooling. The issue with the earth tube / labyrinth / qanat is that they require lots of stuff underground. This is doable (though can still be very expensive) for new-build, but impractical for existing buildings. The solar chimney also has to be very tall to work well, which is not practical in many places.
Jaime Padrón Medina on Jun 13, 2013
Hi Ralph,

I am fan of evaporative cooling system. As you well say, if you have a free air current, you can cool it, just using water and no added energy.

You will see soon in A+HOUSE entry, that I am using this concept but in a different way.

Regards.
Grant Nordby on Jun 26, 2013

Your idea could dovetail nicely with my idea for a 'solar skin' for both heating and cooling: http://marblar.com/challenge/earthhack-sustainable-homes/idea/1259

Douglas Jordan on Jun 26, 2013

Nice idea,

A few thoughts about the fabric used. 

If the water used is dirty, which is pretty likely in developing countries, then the fabric would also get quite filthy. The fabric would have to have some antibacterial properties to prevent bacterial growth and also be able to be easily rinsed to remove build up of contaminants. Without these features it would quickly start to smell and then would be removed by the user no matter how cool it may keep them.

As a side note. If this fabric exists and can wick well then why not allow the water to wick all the way up the fabric and drip off the other end? Could this water then be safe enough to drink? Cooling solution and water purification all in one.

Ralph Evins on Jul 29, 2013
Thanks Douglas, I think the antibacterial property is important as you say. Impregnating the fabric to prevent mould, algae etc should be straightforward. And as David notes below, an insect repellant would also be useful.
David Sanders (Judge) on Jul 04, 2013

Hi Ralph.  A good idea - many thanks - and lots of good comments and contributions already.  One rather trivial question in the scheme of things, but any thoughts on what you could do to prevent insects being attracted to the roof?  In some emerging markets this could be a problem but there should be a clever way to overcome this I presume.

Ralph Evins on Jul 29, 2013

Potential carbon savings

There is an accelerating expansion of the air conditioning capacity in developing countries: energy consumption for AC in these regions is predicted to increase from 200TWh (in 2013) to 750TWh (in 2030) http://escholarship.org/uc/item/64f9r6wr. This is equivalent to 525 million tonnes of CO2 per year using a carbon factor of 7kg CO2 per kWh http://www.epa.gov/cleanenergy/energy-resources/calculator.html (a very conservative estimate for developing countries, which will most likely have much less green electricity generation). Therefore it is possible to hit the target of 1 million tonnes of CO2 per year by reducing this by 0.2%.

As noted in the above paper, energy efficiency improvements that lead to demand reductions, of which this is an example, could reduce consumption by 23%, or 118 million tonnes of CO2 per year.

Expansion to include pre-cooling of incoming air

The initial idea is best suited to single storey buildings, but to benefit a greater number of dwellings the concept can be extended to exterior spaces from which air is drawn. For example, a porch or awning could be used as the "roof" element to cool air which in drawn into the building though the lobby, thus reducing the air conditioning demand by pre-cooling the incoming air. The improved comfort in external spaces is an additional benefit.

Tony Fisk on Jul 31, 2013

This is similar to the 'pot in pot' system being used to store foodstuffs in hot countries (that uses wet sand packed between the walls of two earthenware pots stacked one inside the other)

Chris Ratcliff on Aug 02, 2013

This is similar to a "swamp cooler" for air conditioning homes in arrid environments is it not? Although it is a different process which seems alot better, the concept is the same, taking advantage of the cooling properties of evaporating water (desert survival 101) This requires a dry climate as it would not work in the humid tropical environments

Chris Nelson on Aug 05, 2013
I agree with Mr. Ratcliff. I recently installed a evaporative cooler in my home. Works amazing except... Hot rainy days and temperatures below 70.
Ralph Evins on Aug 26, 2013

Here is a report detailing the final version of this idea, termed CoolSkin: https://docs.google.com/file/d/0B9ozpo36sm4ldG0tV3R6UFNBdEU/edit?usp=sharing

The most significant addition is an alternative configuration that uses a convective cell rather than wind-driven air to drive the evaporation. This should be mounted vertically (so works for multi-storey dwellings), and incorporates insulation to counteract external temperatures. 

Material specifications are provided, and an alternative flow mechanism based on a fluidyne pump is suggested.

It is estimated that 370,000 such devices would save 1MtCO2/a, and that between now and 2030 47 million homes in suitable climatic regions will purchase AC units for which this would be a cheaper substitute.